For Manufacturing, Pharma & Food Processing

Catch Defects at the Station.
Not at the Customer.

RFID-tagged assets and batches. Automated inspections at every station. Digital holds that actually stick. Audit-ready records without the paper trail.

Trusted by 1500+ operations worldwide

INCOMING IN-PROCESS RFID ! FINAL QC

Sound Familiar?

?

"Which batch did this defect come from?"

Paper inspection logs get lost, misfiled, or filled in after the fact. When a customer complaint hits, tracing the root cause takes days of digging through binders.

!

"The hold tag fell off and it shipped anyway"

Physical hold stickers peel off, verbal hold instructions get forgotten across shifts, and non-conforming material slips through to customers.

#

"We spent 3 weeks preparing for the ISO audit"

Gathering inspection records, CAPA evidence, and calibration logs from spreadsheets and paper files is a full-time job before every audit.

How It Works

From RFID tagging to audit-ready reports in four steps.

1
BATCH-2026-001

Tag Items & Batches

Apply RFID tags to raw materials, batches, or individual units. Link each tag to batch number, supplier, and spec requirements.

2

Inspect at Every Station

Scan the tag and the correct checklist loads automatically. Record pass/fail, measurements, and photos — each entry is timestamped and tied to the operator.

3
HOLD NCR AUTO-CREATED

Catch & Contain

When an inspection fails, the system places an immediate digital hold and auto-creates an NCR. The item cannot move to the next station until someone dispositions it.

4
PASS RATE 98.2% OPEN NCRs 3

Prove Everything

Live dashboard with pass rates, open NCRs, CAPA status, and inspection trends. Pull an audit-ready report in seconds instead of spending weeks compiling one.

What the System Does

End-to-end quality management from incoming inspection to final release.

Inspection & Testing

  • Incoming QC: Inspect raw materials on receipt
  • In-Process: Station-by-station checks during production
  • Final QC: Release inspection before shipment
  • Checklists: Configurable per product, station, or spec
  • Measurements: Dimensional, visual, functional — all logged
  • Photo Evidence: Attach images to any inspection record

NCR & CAPA

  • Auto-NCR: Non-conformance created on inspection failure
  • Digital Hold: Immediate containment, no physical stickers
  • Disposition: Rework, scrap, use-as-is, return to vendor
  • Root Cause: 5-Why and fishbone tools built in
  • CAPA Tracking: Corrective actions with owners and due dates
  • Effectiveness: Verify CAPA closure with follow-up checks

Document Control — Templates, Reviews, and Revisions in One Place

SOPs, work instructions, policies, and forms built from templates with digital review workflows and automatic revision tracking.

TEMPLATE REV 02 DRAFT IN REVIEW APPROVED CHANGE REQUEST

Custom Document Templates

Define templates for every document type your ISO system requires — SOPs, work instructions, policies, forms, specifications. New documents inherit the right structure, sections, and required fields automatically.

Digital Change Management

Changes go through a formal change request with impact assessment, affected documents, and risk evaluation. The system tracks who requested what, who approved it, and when it took effect.

Submission & Approval Workflows

Draft, submit for review, approve, or send back for revision. Approvers get notified, reviewers leave comments, and nothing goes live without sign-off. Every status change is logged.

Revision Control & Distribution

Full revision history with automatic archiving of superseded versions. Distribution lists push the latest approved version to the right people, so the shop floor never works off a stale copy.

Document types supported:

SOPs Work Instructions Policies Forms & Checklists Specifications Quality Manuals Records Training Materials

Why Quality Teams Switch to IoTReady QMS

100%

Traceability

Inspections, results, and operators all linked to the batch. Trace any finished product back to its raw materials.

0

Paper Forms

Replace binders of inspection sheets with digital records. Scan the tag, fill the checklist, done. Data flows to the dashboard instantly.

80%

Faster Audit Prep

Inspection history, NCR logs, CAPA evidence, and calibration records queryable from one system. Compile an audit package in minutes.

Days

To Go Live

Configure inspection checklists, tag your inventory, train operators on scan-and-inspect. Most facilities are live within a week.

Industry-Specific Configurations

The same platform handles 50 batches a day or 5,000 units per shift — the checklists and rules adapt.

Pharmaceutical & Life Sciences

Batch record integrity, in-process controls, and environmental monitoring. Electronic records and signatures compliant with FDA 21 CFR Part 11.

Discrete Manufacturing

First-article inspection, dimensional checks, SPC data collection, and supplier quality management with warranty claim traceability.

Food & Beverage

HACCP compliance with critical control point monitoring, temperature logging, allergen tracking, and recall-ready lot traceability.

1500+

Operations worldwide

100+

Cities deployed

<1 sec

Per scan event

1 week

To deploy

Common Questions

How does RFID improve quality inspections?

Each item or batch gets an RFID tag linked to its identity and spec requirements. When an operator scans the tag, the correct inspection checklist loads automatically — no looking up part numbers or grabbing the wrong form. Results are logged instantly with operator ID, timestamp, and measurements.

What happens when an inspection fails?

The system immediately places a digital hold on the item or batch. A Non-Conformance Report (NCR) is auto-created with the failure details, linked to the inspection record. The item cannot proceed to the next station or ship until the NCR is dispositioned (rework, scrap, use-as-is, or return to vendor) and the hold is released by an authorized person.

Can we customize inspection checklists per product?

Yes. Checklists are fully configurable by product, station, inspection type, or customer requirement. Each check can be pass/fail, numeric measurement with tolerances, text entry, or photo capture. When tolerances are defined, the system auto-flags out-of-spec readings.

Does this support ISO 9001 and GMP compliance?

Yes. The system provides the core QMS records required by ISO 9001 (inspection records, NCR/CAPA, management review data) and GMP (batch traceability, electronic signatures, audit trails). All records are immutable and timestamped, with full traceability from raw material to finished product.

How does CAPA tracking work?

When an NCR is created, the system prompts for root cause analysis (5-Why, fishbone). Corrective and preventive actions are assigned to owners with due dates. The system tracks completion, sends reminders for overdue items, and requires effectiveness verification before closing — you have to prove the fix actually worked.

Can we integrate with our existing ERP?

Yes. The system integrates via REST APIs with SAP, Oracle, Microsoft Dynamics, and other ERPs. Quality holds can block ERP transactions, inspection results can flow to ERP quality modules, and batch/lot data syncs bidirectionally. We handle the integration setup.

How does the custom document template system work?

You define templates for each document type — SOPs, work instructions, policies, forms, etc. Each template specifies required sections, headings, and fields. When someone creates a new document, they select a template and the structure is pre-populated. The author fills in content, submits for review, and approvers sign off digitally. Every revision is tracked, every approval timestamped, and superseded versions are archived automatically.

Can we eliminate paper-based document control entirely?

Yes. The entire lifecycle is digital — creation from templates, collaborative review, electronic approval, controlled distribution, and revision management. Distribution lists push the latest approved version to the right people. The audit trail covers every change, review, and approval, which satisfies ISO 9001 clause 7.5 for documented information.

See It Running on Your Production Line

We'll configure a demo with your actual products and inspection checklists. Free, no commitment.