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130+ Operations Traceability Solutions
From BigBasket warehouses to Vedanta smelters. Deploy in 2-4 weeks.
Showing 131 solutions
Inventory Management Dashboard
BigBasket knows exactly what's in every warehouse, every minute. No surprises at month-end. That's real-time inventory—not yesterday's Excel.
Asset Management System
Vedanta tracks every asset across facilities. Depreciation, maintenance history, utilization—one dashboard.
Productivity Monitoring
Chennai Silks tracks every garment across every workstation. Bottleneck at Station 4? Visible in real-time.
Cold Chain Monitoring
Flipkart monitors temperature across 100s of warehouses. 2 AM excursion? Alert fires before the spoilage.
Quality Control Dashboard
First-pass yield dropped 3% last shift. You see it now, not next week. Fix it before it compounds.
RM to FG Traceability
Go Desi knows exactly which farmer's produce went into which snack packet. FSSAI auditor asks? Answer in seconds.
Automated Labelling & Printing
Weigh, label, pack—25-30 per minute. No manual entry. No mislabelled products. No customer complaints.
Preventive Maintenance Schedule
PM due in 3 days. Technician gets the checklist. Photos captured. Parts logged. No missed maintenance, no surprise breakdowns.
Predictive Maintenance
Vibration and temperature sensors on critical equipment. Issues detected weeks before failure. Downtime eliminated.
Procurement & Sourcing Automation
BigBasket scans crate, weighs it, gets green light. GRN auto-generated. Farmer paid instantly. No disputes.
Asset Location Audit Trail
Asset moved from Building A to Building C. Who approved? When? System knows. Audit trail complete.
Audit Trail Manager
Every change logged. Every user action timestamped. SOX auditor asks "who changed this?" You show them in seconds.
Batch Number Generation & Tracking
Batch number encodes plant, line, date, shift. Decode any batch instantly. Genealogy one scan away.
Batch Recall Tracker (FDA Compliance)
Recall hits. Within hours—not weeks—you know exactly which batches shipped where. FDA notification? Already generated.
Bearing Temperature Monitoring
Bearing temperature up 12°C from baseline. Alert fires. You replace it during scheduled downtime, not emergency.
Bin Location Verification
System says Bin A-7. Reality says Bin C-12. One scan finds the truth—and the misplacer.
Blind Count Verification
Receiver counts 97 units. PO says 100. Variance flagged instantly. Systematic short-shipments exposed.
Carrier Performance Tracking
Carrier X: 12% damage rate. Carrier Y: 2%. Same lane, same product. Carrier switch justified.
Certificate of Analysis (CoA) Auto-Extraction
Certificate of Analysis arrives. OCR reads it. Values extracted. Spec validated. Material released—or quarantined.
Change Request Tracker
Engineering changed the spec. Production used the old one. That mismatch? Eliminated. Change orders enforced at the station.
Chemical Exposure Incident Tracking
Chemical exposure logged. Duration recorded. Medical monitoring scheduled. Long-term health tracked.
Cleanroom Monitoring System
Particle count spikes in ISO 7 cleanroom. Alert fires. You investigate before contamination hits the batch.
Competency Matrix Verification
Role requires 4 competencies. Employee has 3. Gap flagged. Training assigned. No unqualified assignments.
Compressed Air Quality Verification
Oil in compressed air. Contaminated product. Or: regular testing, trending, early alert. You choose.
Confined Space Entry Authorization
Confined space entry permit. Atmospheric monitoring verified. Rescuer assigned. Supervisor authorized. All digital.
Consumables Tracker
Cutting oil consumption up 40% on Line 3. Leak? Overuse? Now you investigate with data.
Critical Parts Inventory Tracker
Production line stops. Everyone scrambles. Turns out a ₹50 part with 8-week lead time ran out. Never again.
Cross-Dock Allocation Tracker
Inbound truck arrives at 9 AM. By 10 AM, everything's on outbound trucks—nothing lost, nothing misallocated.
Customer Returns (RMA) Tracker
Customer returns product. RMA created. Evaluation routed. Warranty checked. Repair or replace—decision documented.
Customer-Specific Requirement Compliance
Customer X wants 100% inspection. Customer Y accepts AQL. System knows which rules apply to which order.
Damage Assessment at Receipt
Damaged shipment arrives. Photo taken. Supplier notified. Claim filed. Damage rate by supplier: now visible.
Data Integrity Audit (21 CFR Part 11)
21 CFR Part 11 audit. Every data change, every user action, every timestamp—immutable, auditable, compliant.
Defect Code Intelligence
Three operators logged "surface defect" differently. System groups them automatically—same root cause, now visible.
Delivery Service Management
15 deliveries, 3 drivers, optimal routes. Customer gets ETA. Driver gets directions. Last-mile solved.
Document Control System
SOP updated. Old version archived. Training triggered. Change history preserved. FDA auditor satisfied.
Engineering Document Release Authority
Engineering released Rev C. Production floor still using Rev B. That mismatch? Eliminated at the work order level.
Environmental Monitoring Dashboard
Temperature, humidity, pressure—all monitored, all logged, all ready for the auditor.
Environmental Permit Compliance Calendar
Air quality report due in 12 days. Calendar shows it. You submit on time. No violations, no fines.
Equipment Downtime Tracker
Line 4 down 23 hours last month. Main cause: hydraulic failures. Pareto chart shows it. Now fix the root cause.
Equipment Runtime Analytics
Calendar says PM in 30 days. Runtime says PM needed now. Actual usage drives maintenance, not guesswork.
Equipment Serial Registry with Genealogy
Every serial number, installation date, location history, maintenance record—one registry, complete genealogy.
Equipment Warranty Status Monitoring
CNC machine warranty expires in 45 days. Alert fires. You file that pending claim before coverage lapses.
ERP Integration
Vedanta's shop floor syncs to SAP automatically. No duplicate entry. No data lag. No lies in the ERP.
Expiry Management System
Expired product shipped to customer. Recall. Brand damage. Or: system blocks it before picking. Your choice.
FDA 483 Observation Tracking
483 observation received. Response drafted. Management approved. Implementation tracked. Resolution documented.
Field Service Management
Technician dispatched. Work order on mobile. Parts in van. Customer signature captured. Job closed.
First Article Inspection (FAI) Tracker
Aerospace customer asks for AS9102 forms. You generate them in minutes—balloon drawings, dimensions, sign-offs, all digital.
First Pass Yield by Operator
Some operators hit 98% FPY. Others hover at 89%. Now you know who needs coaching—and who deserves recognition.
Fleet Management System
Vehicle #7 due for service. Driver assignment logged. Fuel consumption tracked. Fleet runs smooth.
Freight Damage Investigation
Shipment arrives damaged. Photos documented. Carrier notified. Claim filed. ₹4.2L recovered last quarter.
Guest Management System
Visitor arrives. Badge printed. Safety briefing completed. NDA signed. Host notified. Evacuation list updated.
Hazmat Inventory System
Every hazmat container tracked. SDS accessible in one tap. Emergency response? Data ready.
High-Value Asset Monitoring
₹50L testing equipment leaves the geofence. Alert fires. Security responds. Theft prevented.
Hold Status Enforcement
Material under quality hold. Warehouse tries to ship it. System blocks. No exceptions without QA sign-off.
Humidity Control Verification
Humidity crept up 8% last week. Your defect rate crept up too. Now you see the correlation.
Hydraulic Fluid Change Tracking
Hydraulic fluid due for change. Contamination test results logged. Fluid compatibility verified. Press runs smooth.
In-Process Inspection Point Validation
Part can't move to next station until inspection checkpoint is signed off. No shortcuts, no skipped steps.
Incident Response System
Security breach. Incident logged. Investigation tracked. Root cause documented. Recurrence prevented.
Infrared Thermography Tracking
Hot spot on electrical panel. 15°C above baseline. Fix it during planned downtime, not after the fire.
Internal Audit Schedule & Completion
Q2 internal audit for Line 4. Scheduled. Completed. Findings tracked. Corrective actions closed. All documented.
International Customs Documentation
International shipment. HS codes assigned. Export docs generated. Customs clears in hours, not days.
Inventory Audit (PI/PV) Automation
Vedanta's CFO sees inventory across facilities in real-time. PI/PV that took days now takes hours—and the numbers actually match.
IT Asset Tracker
Laptop assigned to whom? Warranty expiring when? License count accurate? One system, all answers.
Laboratory Information Management (LIMS)
Sun Pharma tracks every sample from receipt to certificate of analysis. Chain of custody, 21 CFR Part 11 compliant—no paper trail to reconstruct.
Last-Mile Delivery Proof
Driver delivers. Photo taken. Signature captured. Customer claims non-delivery? Evidence says otherwise.
Lighting Level Compliance
Visual inspection station at 450 lux. Spec says 750. Defects slip through. Now you catch the gap.
Lockout/Tagout (LOTO) Compliance Verification
Equipment locked out. Photo evidence captured. Work completed. Removal authorized. Restart cleared. All documented.
Lot Consolidation Manager
Bulk tank contains material from 4 suppliers. When a quality issue hits, you trace back to the exact source lot.
Lot Traceability System
FDA asks: "Which raw materials went into Lot #4521?" You answer in seconds. Forward trace, backward trace—complete genealogy.
Maintenance Order Management
Motor overheating. Work order created, assigned, tracked—from report to repair to close-out.
Material Batch Genealogy Tracking
Finished product batch #4521. Which raw material lots went into it? Full genealogy, one query.
Material Expiration Hold
Adhesive expires in 3 days. System quarantines it. No expired material in your finished goods.
Measurement System Analysis (MSA) Tracking
Gauge R&R failed last month. That gauge is now blocked from use until recalibrated. No bad measurements in production.
Mold Shot Counter Integration
Injection mold at 95,000 shots. Maintenance due at 100,000. Alert fires. You schedule PM before quality degrades.
Motor Current Signature Analysis
Motor current pattern changed. Winding fault developing. You catch it weeks before the motor burns out.
Near-Miss Reporting System
Near-miss reported. Trend analysis shows 4 similar incidents this quarter. You fix the hazard before someone gets hurt.
Non-Conformance Report (NCR) System
Defect spotted. Photo snapped. Barcode scanned. NCR filed—all before the part leaves the station.
Obsolete Stock Detector
That inventory sitting untouched for 14 months? It's costing you ₹2.3L in holding costs. Now you'll know.
Oil Analysis Trending
Particle count trending up over 4 samples. Bearing wear developing. You catch it before catastrophic failure.
Operator Training & Certification Tracker
Operator scans badge at station. Not certified? Red light. No work on equipment they're not trained for.
Order Fulfillment Tracker
Order received at 2 PM. Picked, packed, shipped by 4 PM. Customer portal shows status. No "where's my order?" calls.
OSHA Safety Incident Tracker
Incident reported on mobile. OSHA 300 log auto-generated. Corrective actions tracked to closure.
Out-of-Sequence Detection
Step 3 can't happen until Step 2 is signed off. Aerospace-grade process control, enforced digitally.
Packaging Integrity Verification
Seal broken. Temperature indicator triggered. Cold chain compromised. Shipment rejected at receipt—not after use.
Pallet Configuration Tracker
Pallet configured: 48 cases, 3 SKUs, 847 kg. Scanned at shipping. Configuration mismatch? Blocked before loading.
Parking Management System
RFID card tapped. Gate opens. Spot allocated. Occupancy tracked. No tickets, no attendants, no chaos.
PM Checklist Photographic Evidence
"PM completed" isn't enough. Show the photo. Compare to last month. Spot degradation before it's failure.
PPE Compliance Tracker
Worker enters hazard zone. PPE training not current. Entry blocked until training completed.
Pressure Differential Monitoring
Cleanroom pressure differential drifts. Classification compromised. You know before the auditor does.
Product Lifecycle Stage Tracking
Prototype, pilot, production, sunset—each stage has different rules. System enforces them automatically.
Production Efficiency by Line
Line 2 running at 78% of theoretical capacity. Line 5 at 94%. The bottleneck is obvious. Now fix it.
Production Order Tracker
Work order on the floor. Every scan, every material pull, every labour minute—captured automatically, pushed to SAP.
Purchase Order System
Requisition to receipt, one workflow. Approvals routed. Supplier catalog managed. ERP synced.
Raw Material Certificate Manager
CoA arrives as PDF. OCR extracts test results. System validates against PO spec. Material released or quarantined—automatically.
Receiving Inspection Tracker
Incoming material. Inspection plan loaded. Measurements captured on mobile. Supplier scorecard updated automatically.
Regulatory Change Log
FDA published new guidance last month. Your log shows when you updated processes in response. Compliance documented.
Return to Supplier (RTS) Management
Material rejected. Photos, test data, liability classification—all documented. Supplier dispute? You have the evidence.
Returnable Container Tracker
2,000 pallets at customer sites. 847 overdue for return. Aging report shows which customers to call.
Returns Center Processing
Return received. Inspected. Restocked, refurbished, or disposed—each path tracked, costs allocated.
Rework Order Tracker
Part failed inspection. Rework order created. Root cause linked. Cost tracked. Re-inspection passed. All documented.
Safety Culture Survey & Action Tracking
Safety culture score dropped. Action items assigned. Changes implemented. Next quarter's score improved. Correlation proven.
Safety Incident Severity Scoring
Standardized severity scores. OSHA classification automated. Incident trends visible. Safety budget justified.
Scan To Video Display
Customer scans product tag. Video plays. Product story, features, demo—right there in the showroom.
Scrap Management System
₹8.2L in scrap last month. Which defect codes? Which lines? Which shifts? Now you see—and act.
Seasonal Inventory Planning
Diwali rush coming. Is your inventory ready—or will you be scrambling in October? Now you plan with data.
Serial Number Registry
Every serial number, every product, every location—one registry. Counterfeit shows up? You spot it instantly.
Serial Number Trace-Back on Defects
Defective unit in the field. Trace back to the exact shift, line, and operator who built it—in seconds.
Setup Sheet Compliance Verification
Operator sets up the machine. Takes photo. System validates against spec. Mismatch? Red light. No production until corrected.
Shipping & Logistics Tracker
Order picked. Carrier selected. Tracking live. Customer notified. On-time delivery: 94% and climbing.
Shipping Temperature Excursion Log
Pharma shipment arrives. Temperature logger shows it held spec for 72 hours. Compliance documented, product released.
Spare Parts Genealogy
Pump failed again. Which spare part was installed last time? Same supplier? Same batch? Now you know.
Statistical Process Control (SPC) Charting
Process drifting toward upper control limit. Alert fires. You adjust before a single out-of-spec part is made.
Stock Rotation Compliance (FIFO/LIFO)
Picker reaches for the newer lot. Red light. Pick the older one first. Green light. FIFO enforced at the point of pick.
Subcontractor Work Verification
Part sent to subcontractor. Returned 3 weeks later. Was it inspected? Reworked? Every step documented.
Supplier Documentation Audit
Supplier's ISO certificate expired last month. Material blocked until updated certificate uploaded.
Supplier Quality Trending
Supplier's defect PPM crept from 200 to 800 over 6 months. You saw it at 400. They didn't become a problem.
Supplier Scorecard Dashboard
Supplier A: 98% on-time, 120 PPM defects. Supplier B: 87% on-time, 890 PPM. Contract renewal decision made easy.
Tool Attrition Tracking
₹12L in tools went missing last year. Which ones? Where? This year, you'll know—and recover them.
Tool Calibration Tracker
Caliper due for recalibration tomorrow. System alerts. Technician acts. ISO auditor happy.
Tool Crib Management
Cutting tool checked out Tuesday. Not returned. System alerts. Tool recovered. ₹15,000 not written off.
Training Completion Audit Trail
Auditor asks: "Was this operator trained before assignment?" You show the date-stamped record. Question answered.
Ultrasonic Leak Detection
₹18L per year leaking from compressed air lines. Ultrasonic sensors find them. ROI in months.
Vehicle Maintenance App
Truck at 48,000 km. Service due at 50,000. Alert fires. You schedule before breakdown on highway.
Vibration Analysis Tracking
Vibration baseline: 2.1 mm/s. Today: 4.8 mm/s. Motor bearing failing. You schedule replacement.
Warranty Tracking System
Product warranty expires in 30 days. Customer notified. Extended warranty offered. Revenue protected.
Waste Stream Segregation Tracking
Hazardous waste in the general bin? Non-compliance. Now every waste stream is tracked, segregated, documented.
Work Order Labor Time Capture
Labour cost per unit: ₹47 on Day Shift, ₹63 on Night Shift. Now you know where efficiency leaks.
Work-in-Progress (WIP) Inventory Tracker
₹40L in semi-finished goods sitting between stations. Now you see exactly where and why.
Workflow Digitization
Paper forms? Gone. Everything's captured on mobile. Operations team sees it instantly. Managers see trends daily.
Yield Management System
Line 3, Shift B, Operator #47—that's where your scrap costs are hiding. Now you see the pattern.
Zone Management System
Know who's where, what's where, and whether every zone meets compliance—without walking the floor.