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Predictive Maintenance
IoT sensors for vibration, temperature, and equipment health monitoring to predict failures before they cause downtime.
Overview
Equipment failures don't happen suddenly—they develop over time. A bearing starts vibrating differently weeks before it seizes. A motor runs hotter as it degrades. The signs are there, but without sensors, you can't see them.
Our Predictive Maintenance solutions use IoT sensors to continuously monitor equipment health. Vibration analysis detects bearing wear. Temperature sensors catch overheating motors. You fix problems during planned downtime, not emergency shutdowns.
Key Benefits
- Vibration analysis & trending
- Temperature monitoring
- Early failure detection
- Maintenance scheduling optimization
- Downtime reduction
Solutions in Maintenance
Choose from 8+ proven solution patterns for predictive maintenance.
Bearing Temperature Monitoring
Bearing temperature up 12°C from baseline. Alert fires. You replace it during scheduled downtime, not emergency.
ManufacturingAutomotiveUtilities
Equipment Runtime Analytics
Calendar says PM in 30 days. Runtime says PM needed now. Actual usage drives maintenance, not guesswork.
ManufacturingMiningLogistics
Infrared Thermography Tracking
Hot spot on electrical panel. 15°C above baseline. Fix it during planned downtime, not after the fire.
ManufacturingUtilitiesData Centers
Motor Current Signature Analysis
Motor current pattern changed. Winding fault developing. You catch it weeks before the motor burns out.
ManufacturingUtilitiesMining
Oil Analysis Trending
Particle count trending up over 4 samples. Bearing wear developing. You catch it before catastrophic failure.
ManufacturingAutomotiveUtilities
Predictive Maintenance
Vibration and temperature sensors on critical equipment. Issues detected weeks before failure. Downtime eliminated.
ManufacturingFood & BeveragePharma
Ultrasonic Leak Detection
₹18L per year leaking from compressed air lines. Ultrasonic sensors find them. ROI in months.
ManufacturingFood & BeveragePharma
Vibration Analysis Tracking
Vibration baseline: 2.1 mm/s. Today: 4.8 mm/s. Motor bearing failing. You schedule replacement.
ManufacturingUtilitiesMining