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👷

Productivity Monitoring

Track operator activities, production output, quality metrics, and workflow compliance across manufacturing and warehouse operations.

59+ solutions | Manufacturing / Food Production / Pharma / Warehousing

Overview

What gets measured gets managed. But measuring productivity on the shop floor has traditionally meant clipboards, manual data entry, and reports that arrive too late to act on.

Our Productivity Monitoring solutions capture work activities in real-time—production counts, operator movements, quality checks, SOP compliance. Supervisors see dashboards, not paperwork. Bottlenecks are identified in minutes, not weeks.

Key Benefits

  • Real-time production dashboards
  • Operator activity tracking
  • Quality control integration
  • SOP compliance verification
  • Workflow digitization

Solutions in Productivity

Choose from 59+ proven solution patterns for productivity monitoring.

📝

Audit Trail Manager

Every change logged. Every user action timestamped. SOX auditor asks "who changed this?" You show them in seconds.

PharmaHealthcareFinancial
🏷️

Automated Labelling & Printing

Weigh, label, pack—25-30 per minute. No manual entry. No mislabelled products. No customer complaints.

Food & BeverageE-commerceManufacturing
🏷️

Batch Number Generation & Tracking

Batch number encodes plant, line, date, shift. Decode any batch instantly. Genealogy one scan away.

PharmaFood & BeverageChemical
🔍

Batch Recall Tracker (FDA Compliance)

Recall hits. Within hours—not weeks—you know exactly which batches shipped where. FDA notification? Already generated.

PharmaFood & Beverage
🔄

Change Request Tracker

Engineering changed the spec. Production used the old one. That mismatch? Eliminated. Change orders enforced at the station.

ManufacturingAerospace
☢️

Chemical Exposure Incident Tracking

Chemical exposure logged. Duration recorded. Medical monitoring scheduled. Long-term health tracked.

ChemicalManufacturingPharma

Competency Matrix Verification

Role requires 4 competencies. Employee has 3. Gap flagged. Training assigned. No unqualified assignments.

ManufacturingAerospaceHealthcare
🔒

Confined Space Entry Authorization

Confined space entry permit. Atmospheric monitoring verified. Rescuer assigned. Supervisor authorized. All digital.

ChemicalManufacturingUtilities
✔️

Customer-Specific Requirement Compliance

Customer X wants 100% inspection. Customer Y accepts AQL. System knows which rules apply to which order.

AutomotiveAerospaceMedical Device
🔐

Data Integrity Audit (21 CFR Part 11)

21 CFR Part 11 audit. Every data change, every user action, every timestamp—immutable, auditable, compliant.

PharmaHealthcareFood & Beverage
🔍

Defect Code Intelligence

Three operators logged "surface defect" differently. System groups them automatically—same root cause, now visible.

ManufacturingAerospaceAutomotive
📄

Document Control System

SOP updated. Old version archived. Training triggered. Change history preserved. FDA auditor satisfied.

PharmaManufacturingHealthcare
📄

Engineering Document Release Authority

Engineering released Rev C. Production floor still using Rev B. That mismatch? Eliminated at the work order level.

AerospaceAutomotiveMedical Device
📅

Environmental Permit Compliance Calendar

Air quality report due in 12 days. Calendar shows it. You submit on time. No violations, no fines.

ChemicalManufacturingUtilities
🔗

ERP Integration

Vedanta's shop floor syncs to SAP automatically. No duplicate entry. No data lag. No lies in the ERP.

ManufacturingE-commerceLogistics
⚠️

FDA 483 Observation Tracking

483 observation received. Response drafted. Management approved. Implementation tracked. Resolution documented.

PharmaMedical DeviceFood & Beverage
🛠️

Field Service Management

Technician dispatched. Work order on mobile. Parts in van. Customer signature captured. Job closed.

Field ServiceHVACUtilities

First Article Inspection (FAI) Tracker

Aerospace customer asks for AS9102 forms. You generate them in minutes—balloon drawings, dimensions, sign-offs, all digital.

AerospaceAutomotiveMedical Device
🎯

First Pass Yield by Operator

Some operators hit 98% FPY. Others hover at 89%. Now you know who needs coaching—and who deserves recognition.

ManufacturingElectronicsAutomotive
🪪

Guest Management System

Visitor arrives. Badge printed. Safety briefing completed. NDA signed. Host notified. Evacuation list updated.

ManufacturingCorporateHealthcare
☢️

Hazmat Inventory System

Every hazmat container tracked. SDS accessible in one tap. Emergency response? Data ready.

ChemicalManufacturingPharma
🚫

Hold Status Enforcement

Material under quality hold. Warehouse tries to ship it. System blocks. No exceptions without QA sign-off.

ManufacturingPharmaAerospace

In-Process Inspection Point Validation

Part can't move to next station until inspection checkpoint is signed off. No shortcuts, no skipped steps.

ManufacturingPharmaMedical Device
🚨

Incident Response System

Security breach. Incident logged. Investigation tracked. Root cause documented. Recurrence prevented.

All Industries
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Internal Audit Schedule & Completion

Q2 internal audit for Line 4. Scheduled. Completed. Findings tracked. Corrective actions closed. All documented.

ManufacturingPharmaHealthcare
🔬

Laboratory Information Management (LIMS)

Sun Pharma tracks every sample from receipt to certificate of analysis. Chain of custody, 21 CFR Part 11 compliant—no paper trail to reconstruct.

PharmaFood & BeverageChemical
🔐

Lockout/Tagout (LOTO) Compliance Verification

Equipment locked out. Photo evidence captured. Work completed. Removal authorized. Restart cleared. All documented.

ManufacturingUtilitiesChemical
🔗

Lot Traceability System

FDA asks: "Which raw materials went into Lot #4521?" You answer in seconds. Forward trace, backward trace—complete genealogy.

PharmaFood & BeverageMedical Device
🌳

Material Batch Genealogy Tracking

Finished product batch #4521. Which raw material lots went into it? Full genealogy, one query.

PharmaFood & BeverageChemical

Material Expiration Hold

Adhesive expires in 3 days. System quarantines it. No expired material in your finished goods.

PharmaFood & BeverageElectronics
📐

Measurement System Analysis (MSA) Tracking

Gauge R&R failed last month. That gauge is now blocked from use until recalibrated. No bad measurements in production.

ManufacturingAutomotiveAerospace
🔢

Mold Shot Counter Integration

Injection mold at 95,000 shots. Maintenance due at 100,000. Alert fires. You schedule PM before quality degrades.

PlasticsMedical DeviceAutomotive

Near-Miss Reporting System

Near-miss reported. Trend analysis shows 4 similar incidents this quarter. You fix the hazard before someone gets hurt.

ManufacturingConstructionHealthcare
🚫

Non-Conformance Report (NCR) System

Defect spotted. Photo snapped. Barcode scanned. NCR filed—all before the part leaves the station.

ManufacturingAutomotiveFood Production
🎓

Operator Training & Certification Tracker

Operator scans badge at station. Not certified? Red light. No work on equipment they're not trained for.

ManufacturingHealthcareAviation
⚠️

OSHA Safety Incident Tracker

Incident reported on mobile. OSHA 300 log auto-generated. Corrective actions tracked to closure.

ManufacturingConstructionHealthcare
🔐

Out-of-Sequence Detection

Step 3 can't happen until Step 2 is signed off. Aerospace-grade process control, enforced digitally.

AerospaceAutomotiveMedical Device
🦺

PPE Compliance Tracker

Worker enters hazard zone. PPE training not current. Entry blocked until training completed.

ManufacturingConstructionChemical
🔄

Product Lifecycle Stage Tracking

Prototype, pilot, production, sunset—each stage has different rules. System enforces them automatically.

ManufacturingAutomotiveElectronics

Production Efficiency by Line

Line 2 running at 78% of theoretical capacity. Line 5 at 94%. The bottleneck is obvious. Now fix it.

ManufacturingElectronicsAutomotive
🏭

Production Order Tracker

Work order on the floor. Every scan, every material pull, every labour minute—captured automatically, pushed to SAP.

ManufacturingFood Production
📊

Productivity Monitoring

Chennai Silks tracks every garment across every workstation. Bottleneck at Station 4? Visible in real-time.

ManufacturingWarehousingLogistics
📊

Quality Control Dashboard

First-pass yield dropped 3% last shift. You see it now, not next week. Fix it before it compounds.

ManufacturingPharma
📋

Regulatory Change Log

FDA published new guidance last month. Your log shows when you updated processes in response. Compliance documented.

PharmaFood & BeverageHealthcare
🔄

Rework Order Tracker

Part failed inspection. Rework order created. Root cause linked. Cost tracked. Re-inspection passed. All documented.

ManufacturingAerospaceMedical Device
🔄

RM to FG Traceability

Go Desi knows exactly which farmer's produce went into which snack packet. FSSAI auditor asks? Answer in seconds.

Food & BeveragePharmaManufacturing
📝

Safety Culture Survey & Action Tracking

Safety culture score dropped. Action items assigned. Changes implemented. Next quarter's score improved. Correlation proven.

ManufacturingConstructionUtilities
📊

Safety Incident Severity Scoring

Standardized severity scores. OSHA classification automated. Incident trends visible. Safety budget justified.

ManufacturingConstructionUtilities
♻️

Scrap Management System

₹8.2L in scrap last month. Which defect codes? Which lines? Which shifts? Now you see—and act.

ManufacturingAutomotiveAerospace
🔢

Serial Number Registry

Every serial number, every product, every location—one registry. Counterfeit shows up? You spot it instantly.

ElectronicsMedical DeviceAutomotive
🔗

Serial Number Trace-Back on Defects

Defective unit in the field. Trace back to the exact shift, line, and operator who built it—in seconds.

ElectronicsAutomotiveMedical Device
⚙️

Setup Sheet Compliance Verification

Operator sets up the machine. Takes photo. System validates against spec. Mismatch? Red light. No production until corrected.

ManufacturingAutomotiveAerospace
📊

Statistical Process Control (SPC) Charting

Process drifting toward upper control limit. Alert fires. You adjust before a single out-of-spec part is made.

ManufacturingAutomotiveMedical Device
🤝

Subcontractor Work Verification

Part sent to subcontractor. Returned 3 weeks later. Was it inspected? Reworked? Every step documented.

AerospaceAutomotiveManufacturing
📈

Supplier Quality Trending

Supplier's defect PPM crept from 200 to 800 over 6 months. You saw it at 400. They didn't become a problem.

ManufacturingAutomotivePharma
📚

Training Completion Audit Trail

Auditor asks: "Was this operator trained before assignment?" You show the date-stamped record. Question answered.

ManufacturingPharmaHealthcare
⏱️

Work Order Labor Time Capture

Labour cost per unit: ₹47 on Day Shift, ₹63 on Night Shift. Now you know where efficiency leaks.

ManufacturingAerospaceAutomotive
📱

Workflow Digitization

Paper forms? Gone. Everything's captured on mobile. Operations team sees it instantly. Managers see trends daily.

HealthcareManufacturingServices
📈

Yield Management System

Line 3, Shift B, Operator #47—that's where your scrap costs are hiding. Now you see the pattern.

ManufacturingSemiconductor

Ready to Improve Your Productivity Operations?

Let's discuss which productivity monitoring solutions fit your needs