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Thinking out loud about traceability

Essays on traceability: what an ERP can and cannot know, and what has to happen at the point the goods move.

  1. ERP · Traceability

    ERPs repeat the lies we tell

    An ERP is a ledger of assertions, not a record of events. Understanding that difference is the whole of inventory accuracy.

    Tej Pochiraju

  2. Fundamentals

    Identity + Quantity + Context = Truth

    Three inputs, and a test you can apply to any inventory process in about ten minutes.

    Tej Pochiraju

  3. Operations · Inventory Management

    5W2H Analysis for Operations Traceability: The Framework That Reveals What You're Actually Tracking

    Before choosing RFID vs QR codes, define what you're actually tracking. Learn how 5W2H analysis reveals hidden requirements and prevents costly automation mistakes.

    Tej Pochiraju

  4. Healthcare · Inventory Management

    Inventory Management for Aesthetic and Medical Clinics: Stopping Shrinkage and Stockouts

    Multi-location aesthetic clinics lose thousands monthly to expired products and inventory shrinkage. Learn how QR automation with Zoho integration cuts write-offs by 90%.

    Tej Pochiraju

  5. Heavy Industry · Inventory Management · Asset Management

    Stores Inventory Management in Cement Plants: From Manual Chaos to Automated Control

    How leading cement manufacturers achieve 99% inventory accuracy and 50% faster PI/PV using RFID, QR codes, and SAP integration across 30,000+ material codes.

    Tej Pochiraju

  6. Healthcare · Operations · Pharmaceuticals

    Digital Transformation in Sterilisation Services

    How QR tracking and paperless workflows are revolutionizing gamma irradiation, ETO, E-beam, and steam sterilisation with real-world ROI calculations.

    Tej Pochiraju

  7. Operations · Heavy Industry · Productivity Monitoring

    Automated Scanning for SOP Compliance: Eliminating Human Error in Assembly Lines

    Manual scanning processes in manufacturing lead to errors, missed steps, and quality issues. Learn how automated code sequence scanning ensures 100% SOP compliance.

    Tej Pochiraju

  8. Asset Management · Operations

    Asset Management vs Asset Tracking: Why Location Isn't Enough

    Tracking tells you where assets are. Management tells you how they're performing, when they need maintenance, and when to retire them.

    Tej Pochiraju

  9. Asset Management · Inventory Management · Technology

    RFID vs Barcode vs QR vs BLE: Choosing the Right Technology

    Not all tracking technologies are created equal. Learn when to use RFID, barcodes, QR codes, or BLE sensors.

    Tej Pochiraju

  10. Operations · Inventory Management · Asset Management

    ERPs Repeat The Lies We Tell Them: Why Operations Data Accuracy Matters

    Your ERP is only as good as the data you feed it. When operations rely on manual data entry, discrepancies compound.

    Tej Pochiraju

  11. Inventory Management · Operations · Technology

    Store Inventory Management with RFID and QR

    How to implement store inventory management using RFID and QR code technologies for accurate tracking and visibility.

    Tej Pochiraju

  12. Inventory Management · Operations · Productivity Monitoring

    Boosting Employee Productivity with WMS

    Warehouse operations play a pivotal role in the supply chain, and businesses face numerous challenges in optimising labour costs and enhancing employee productivity.

    Shamika

  13. Inventory Management · Operations

    Streamlining Each Stage of Your Supply Chain with WMS

    Efficient inventory management is crucial for businesses to minimise wastage and pilferage.

    Tej Pochiraju

  14. Inventory Management · Operations · Productivity Monitoring

    Role Of Data Analytics In Warehouse Management

    The modern warehouse is now more than just a place to store goods. Discover the role of data analytics.

    Shamika

  15. Inventory Management · Operations

    Impact Of E-commerce On Warehouse Management

    The growth of e-commerce has brought about significant changes in how warehouses operate.

    Shamika

  16. Inventory Management · Operations

    How A WMS Can Help With Inventory Control

    Warehouse management is a crucial aspect of any business. Learn how WMS helps with inventory control.

    Shamika

  17. Inventory Management · Operations · Technology

    How Your WMS Can Improve Order Picking Efficiency

    Warehouse management systems have revolutionised inventory and supply chains.

    Tej Pochiraju

  18. Inventory Management · Operations

    Enhancing Efficiency with WMS: Inventory, Layout, Shipping

    Customers expect fast and reliable shipping times. Learn how WMS enhances efficiency.

    Shamika

  19. Inventory Management · Operations

    The Basics Of Warehouse Management Systems

    A warehouse management system (WMS) is designed to streamline and optimise warehouse operations.

    Shamika

  20. Inventory Management · Operations

    ERPs for Warehouse Management

    An ERP system is software designed to streamline information between a company's processes.

    Tej Pochiraju

  21. Operations · Inventory Management · Productivity Monitoring

    Turnaround Time and Workflow Automation

    How long does it take you to complete a process? Learn about turnaround time and workflow automation.

    Shamika

  22. Inventory Management · Operations

    Cloud-Based Inventory Management & Traceability

    For low-margin grocery and food companies, robust inventory tracking is the difference between profit and loss.

    Shamika

  23. Operations · Inventory Management

    Choosing The Right Label For Your Product

    Labels can be made from plastic, paper or vinyl. How do you know which label is right for your needs?

    Shamika

  24. Cold Chain · Inventory Management

    Understanding & Reducing Waste in the Meat Sector

    1.3 trillion kgs. That's the amount of food we as a society waste every year.

    Tej Pochiraju

  25. Cold Chain · Operations · Inventory Management

    Getting Meat Packaging Labels Right

    Eliminate errors and ensure compliance with proper meat packaging labels.

    Shamika

  26. Cold Chain · Inventory Management · Operations

    Packaging Labels In The Online Meat Delivery Industry

    A look at packaging labels and their importance in the online meat delivery industry.

    Tej Pochiraju

  27. Inventory Management · Operations

    Inventory Shrinkage In Grocery Ecommerce

    The grocery business is a famously low margin business. Learn how to combat inventory shrinkage.

    Tej Pochiraju

  28. Heavy Industry · Operations · Technology

    Monitor Your Factory Floor Fleet of ESP Nodes with rsyslog

    Track down problems and examine what your ESP32 devices have done on the factory floor.

    Jay Warrior

  29. Inventory Management · Operations

    No Single Way To Weigh

    Weighing is one of the most common operations in the logistics workflow.

    Tej Pochiraju

  30. Asset Management · Technology

    Auto-ID For Asset Tracking

    The tracking of various entities in a commercial enterprise, from capital equipment to inventory.

    Jay Warrior

  31. Asset Management · Inventory Management · Technology

    RFID manufacturer ? You really should know about GS1 / EPC standards.

    In this article I will give you a brief introduction to these standards and show how our raw RFID data gets transformed as it moves through the business process hierarchy.

    Tej Pochiraju

  32. Technology · Operations

    Using client and server certificate bundles to secure and mutually authenticate ESP32 connections

    This article will show you some simple steps of how to use client and server certificate bundles to secure your communications and to achieve mutual authentication.

    Tej Pochiraju

  33. Technology

    stamp_esp32 - a minimal form factor ESP32 development board

    While the ESP32 has many development boards available on the market, sometimes you want a minimally sized version that can easily mount on your own pcb.

    Tej Pochiraju

  34. Technology

    Using SPIFFS to Simplify AWS IoT Integration For ESP32

    Manually preparing devices to connect to AWS IoT Core can be cumbersome, especially in large numbers. We present a script to help you prepare devices fast and reliably while storing certificates in the SPIFFS partition.

    Tej Pochiraju

  35. Operations · Technology

    Automating your firmware upload, device-cloud configuration and monitoring for the IoT world

    Designing a "smart" product should also include the vision of fast firmware uploading, configuring device with the cloud securely and automation to meet demands and keep important data pouring seamlessly into the cloud.

    Tej Pochiraju

  36. Technology · Operations

    WiFi configuration on the ESP32 over Bluetooth

    A simple pre-thought out plan to include this feature could save you huge hassles of re-deployment of your ESP32-enabled WiFi connected devices in the long run.

    Tej Pochiraju

  37. Technology · Operations

    Easy To Use Building Blocks For EPS32 Applications - Network configuration.

    Having shipped over 50000 ESP32 powered IoT devices, we have distilled our learnings into easy to use open source building blocks.

    Tej Pochiraju

  38. Operations · Technology

    Hands On With AWS IoT, Timestream and Grafana

    We integrate AWS IoT with the brand new AWS managed Grafana, compare it with ODFE and make a recommendation.

    Tej Pochiraju

  39. Operations · Technology

    Selecting a Suitable RFID System For Your Operations

    There are multiple RFID standards. we present a few simple rules to choose the right one for your application.

    Tej Pochiraju

  40. Technology · Heavy Industry · Operations

    Excited by Machine Learning for intelligence at the edge? Make sure it's the right tool for your job.

    IoT devices can generate a lot of data, and of course there is a natural interest to apply machine learning techniques to look for trends and patterns. Of course, we have plenty of tools up in the cloud, and it is certainly possible to build a solution this way for some use cases.

    Tej Pochiraju

  41. Technology · Operations

    Easy to use GSM and GPS building blocks for mobile IoT devices

    Among the numerous applications that IoT technology has been applied to, there is a large class of applications that need some unique capabilities from their underlying hardware platform in order to enable their construction.

    Tej Pochiraju

  42. Technology · Operations

    Over-the-air (OTA) updating your IoT system? Plenty to think about before you sign up.

    Among the more critical building blocks of an IoT solution, and one which should be thought about sooner than later is the concept of over-the-air (OTA) updates to your deployed fleet of devices.

    Tej Pochiraju

  43. Operations · Technology

    Anomaly Detection For IoT Using Open Distro For ElasticSearch

    Real time anomaly detection is now part of ODFE and allows applications such as predictive maintenance.

    Tej Pochiraju

  44. Technology · Operations

    Server Side Time Series Plots With Elixir Using Contex

    Contex makes creating server side plots easy with Elixir but the documentation could be better.

    Tej Pochiraju

  45. Operations · Productivity Monitoring · Technology

    From Metal To Alerts With AWS IoT, ElasticSearch 7.9 and Kibana

    AWS IoT and ElasticSearch with Kibana is a classic combination for quick, scalable visualisations, analytics and alerts. This stack has only gotten better in 2020.

    Tej Pochiraju

  46. Operations · Productivity Monitoring · Technology

    From Metal To Alerts With AWS IoT, Timestream and QuickSight

    AWS IoT and aligned PaaS offerings have come a long way since being launched in the early 2010s. They allow you to build robust, scalable workflows for cloud-connected IoT applications.

    Tej Pochiraju

  47. Technology

    Websockets for Hardware Engineers - Part 1

    Websockets are a communication protocol that allow the creation of persistent, bidirectional communication channels between client and server.

    Tej Pochiraju

  48. Operations · Technology

    IoT's big dirty secret - It's the cloud!

    It all arises because of the dependence of the vast majority of IoT solutions on a cloud back-end.

    Tej Pochiraju

  49. Operations · Technology

    Weighty problems, Simple Solutions

    When you are building IoT systems, one of the more difficult (and not yet satisfactorily solved) problems is the establishment of the semantics of a measurement that an IoT device reports up the food chain.

    Tej Pochiraju

  50. Case Studies · Operations · Technology

    More from the X-Files... Weird ways to solve IoT measurement problems

    No, not those X-Files. I am talking about those interesting measurement stories where we were, like Mulder and Scully desperately seeking a solution to a complicated problem.

    Tej Pochiraju

  51. Asset Management · Operations · Technology

    The Internet of Things Lemon

    This is a picture of a simple lemon that I bought in the grocery store the other day. This particular brand of lemon is really juicy. It's also an organic lemon which is important if you are going to use some of the rind for zest in your salad dressing recipe.

    Tej Pochiraju

Next step

Tell us what you are trying to trace.

Describe the flow: what arrives, what happens to it and what leaves. We will tell you what it takes to capture it.